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Before Requesting a Trolley Bar Quote: What Information Should You Prepare?

ykhoist
Aug 12
4 min read

If your factory is using an old trolley bar system and replacement parts are becoming difficult to source, you may not even know the exact manufacturer or model number anymore.


This is especially common with imported crane and hoist systems. The original product may have been installed many years ago, the manufacturer may have discontinued the model, or replacement parts may now involve long overseas lead times.

In such cases, you do not necessarily need to identify the exact product before contacting us.


YAKIN Co., Ltd. can begin reviewing your trolley bar system from photographs.

If the existing product was manufactured by another company, we can review its dimensions, drawings, current rating and installation structure to determine whether it can be replaced with a similar VOLTRA product or whether a custom replacement should be manufactured.


What Should You Send for a Trolley Bar Quotation?

The more information you provide, the more accurately we can review your requirements. However, you do not need to prepare everything at the beginning.

If you are unsure where to start, send us photos first.



Photos of the Existing Trolley Bar

Please take several photographs showing the overall trolley bar installation.

Useful photos include:

  • The full trolley bar line

  • A close-up of the conductor rail

  • The cross-sectional shape of the bar

  • Connection joints

  • Insulating covers

  • Hangers and mounting brackets

  • End sections and power feed sections

A wider photo of the crane or hoist installation is also helpful because it allows us to understand how the conductor rail is currently installed.


Photos of the Current Collector

Please also send photographs of the current collector, collector shoe or pantograph operating with the trolley bar.

The current collector is one of the most important components of a moving power supply system. Even if the conductor rail can be replaced, the collector must also be compatible with the new rail.

For better technical review, please photograph:

  • The complete current collector

  • The collector shoe

  • The contact area between the collector and conductor rail

  • Mounting brackets

  • Cable connections

  • Any visible model numbers or labels

If the collector itself is worn, discontinued or unavailable, YAKIN Co., Ltd. can also review the possibility of manufacturing a replacement.


Current Rating and Total Installation Length

If available, please tell us the current rating of your existing trolley bar system.

For example:

  • 60A

  • 100A

  • 160A

  • 300A

  • 500A

  • 800A

  • 1000A

You should also provide the approximate total length to be replaced.

For example:

160A insulated trolley bar – approximately 50 meters

or

500A H-shape conductor rail – approximately 200 meters

These details help us determine the appropriate conductor rail, collector and related accessories.


Dimensions Are Especially Important for Replacement Products


When replacing a trolley bar or current collector made by another manufacturer, actual dimensions become very important.

If possible, please measure:

  • Overall width and height

  • Conductor dimensions

  • Cross-sectional dimensions

  • Mounting-hole spacing

  • Bracket dimensions

  • Collector mounting dimensions

  • Distance between important connection points

You can simply place a ruler or caliper beside the product and take photographs showing the measurements.

This can be particularly useful when dealing with old imported equipment for which original documentation is no longer available.


Technical Drawings Make the Review Easier

If you have technical drawings, please send them with your inquiry.

Drawings may contain information such as:

  • Dimensions

  • Material specifications

  • Current capacity

  • Mounting positions

  • Connection details

  • Existing system configuration

For discontinued foreign products, even an old drawing can provide valuable information for determining whether a compatible replacement can be produced.

If no drawing is available, photographs, measurements and an actual sample can still be used for technical review.


Can We Replace a Trolley Bar Made by Another Company?



In many cases, yes—subject to technical review.

YAKIN Co., Ltd. has approximately 40 years of experience manufacturing trolley bars, conductor rails, current collectors and related industrial moving-equipment power supply components.

If your existing system is not a VOLTRA product, we can review its dimensions and operating conditions and determine whether:

  1. A similar VOLTRA product can be used as a replacement, or

  2. A custom replacement component should be manufactured.

This service can be especially useful when:

  • The original manufacturer has discontinued the product

  • Replacement parts are no longer available

  • Imported parts require long delivery times

  • The manufacturer or model number is unknown

  • The existing system must remain in operation

  • A locally manufactured alternative is required

  • A custom current collector is needed for an existing conductor rail


Imported or Discontinued Current Collectors Can Also Be Reviewed

For overseas factories, sourcing an old current collector can become more difficult than replacing the conductor rail itself.

A system may still operate normally, but once the collector shoe or collector assembly becomes worn, the original replacement component may no longer be available.

YAKIN Co., Ltd. has extensive experience reviewing similar and replacement products.

If you send us photographs, drawings, specifications or a sample of your existing current collector, our technicians can examine whether a compatible replacement can be manufactured.

Our experienced production technicians—many with more than 20 years of manufacturing experience—are accustomed to working with different specifications and existing industrial equipment.


Looking for a Custom Trolley Bar or Current Collector Supplier in Korea?


YAKIN Co., Ltd. has manufactured industrial moving-equipment power supply products since 1985 under decades of accumulated production experience.

Our VOLTRA product line includes trolley bars, H-shape conductor rails, UB-shape conductor rails, rigid conductor bars, current collectors, collectors, pantographs and related components.

If your existing part is no longer available, do not assume that the entire system must be replaced.

Send us photos, drawings and dimensions of your existing trolley bar or current collector.

YAKIN Co., Ltd. can review whether a VOLTRA equivalent or a custom-made replacement can be supplied for your application.

For trolley bar, current collector and custom replacement inquiries, contact YAKIN Co., Ltd. with photos or technical drawings of your existing equipment.


 
 
 

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